CONTACT LUBRICANTS觸點潤滑劑

電觸點的接觸不良是一個棘手的技術難題。任何一個稍為復雜的機電系統都會采用各種各樣的電接觸元件,如:開關、插頭、旋鈕、按鍵、連接器和繼電器等,只要其中一個電接觸元件接觸不良都會導致系統的部分和整體失效。如何保證電接觸元件100%長期可靠連接,一直以來困擾著機電設計與維護工程師。在惡劣的使用環境中,即使采用貴金屬保護鍍層(如鉑、鈀、金、 銀等),電極的可靠性與使用壽命仍會大大降低。機械磨損、化學腐蝕、大氣塵降、觸點回跳、弧光放電所導致的復雜物理化學過程是目前所知導致接觸電阻上升的主要原因。

Poor contact is a tricky technical question. Any slightly complex electromechanical system will use a variety of electrical contact elements, such as switches, plugs, knobs, buttons, connectors and relays. As long as there’s one poor electrical contact, it will lead to partial or overall system failure. How to ensure 100% long-term reliable connections of the electrical contact, it has been troubling the electromechanical design engineers and maintenance engineers. In the harsh operating environment, even with the precious metal protective coatings (such as platinum, palladium, gold, silver, etc.), reliability and service life of the electrode will be greatly reduced. Complex physical and chemical processes caused by mechanical abrasion, chemical corrosion, atmospheric dust, contact bounce and arc discharge are known to be the main reason for rise of the contact resistance.

充分發揮觸點的電接觸性能是一件非常重要的事情。多年來,各國的工程師們為解決這一難題做了大量而有益的工作,但都是基于如何保持觸點表面的潔凈和干燥而展開的。以往,采用清潔觸點的方法一直被廣泛地應用,但在徹底解決觸點接觸電阻值高的問題上未能有新的突破。

It’s very important to give full play to the electrical contact performance of contacts. Over the years, to solve this problem, engineers from various countries have done a lot of useful work, but they are all based on how to maintain a clean and dry contact surface. In the past, the use of clean contact has been widely adopted, but it failed to break new ground in the problem of high contact resistance value.

觸點潤滑劑對接觸電阻而言非常重要。這種潤滑劑首先需要具有較低的電阻值,其次,降低接觸電阻是提高各種連接器、繼電器和開關等器件的載流量、延長電接觸系統使用壽命的必要條件。

Contact lubricants are very important to contact resistance. First, the lubricant is required to have a low resistance value, and secondly,reducing the contact resistance is essential to increase the current-carrying capacity of various connectors, relays, switches and other devices, and to extend the service life of the electrical contact system.

當兩個接觸面非常靠近的時候,凸出部位間的空隙處產生電弧。
When the two contact surfaces are very close, there will be arc in the gap between the protruding parts.

電流通過很小的接觸面積導致形成“熱點”。
A current through the small contact area leads to the formation of "hot spots".

接觸面間的摩擦會造成磨損或電鍍金屬層的破壞,從而形成碎片沉積。
The friction between the contact surfaces can cause wear or damage to the plating metal layer,thus generating debris deposition.

使用觸點潤滑劑可以填補觸點間的空隙并消除微小的電弧.
Contact lubricants can fill the gap between the contacts and eliminate small arc.

一旦分離的接觸面可繼續被觸點潤滑劑的薄膜所保護
The separated contact surfaces can continue to be protected by the contact lubricant film.

清洗工藝在降低觸點接觸電阻方面發揮了一定作用,但在如何保持接觸電阻穩定性方面則效果甚微。而通過使用觸點潤滑劑這一新工藝則能發揮更大的作用,這種材料具有導電、抗磨損、耐腐蝕以及抗污染等多種功能,可提高電極壽命3-20倍,是一種性能優異、價格低廉、施工方便的電極表面處理與防護工藝。在很多應用領域可部分或完全取代貴金屬保護鍍層,綜合性能指標甚至更優。。

Cleaning process has played a role in reducing contact resistance, but the effect is minimal as to how to maintain the stability of the contact resistance. The application of contact lubricants can play a greater role. It has functions of conductivity, wear resistance, corrosion resistance, anti-pollution and so on. It can improve electrode life by 3-20 times and it is an electrode surface treatment and protection process in high performance, low cost and easy construction. In many application areas, it can partially or completed replace precious metals protection coating with better comprehensive performance index.

觸點潤滑劑對接觸電阻而言非常重要。這種潤滑劑首先需要具有較低的電阻值,其次,降低接觸電阻是提高各種連接器、繼電器和開關等器件的載流量、延長電接觸系統使用壽命的必要條件。

Contact lubricants are very important to contact resistance. First, the lubricant is required to have a low resistance value, and secondly, reducing the contact resistance is essential to increase the current-carrying capacity of various connectors, relays, switches and other devices, and to extend the service life of the electrical contact system.

對于電子器件而言,有兩個重要的環節必須采用觸點潤滑劑。第一,在零部件的制造過程中,合理地使用觸點潤滑劑可以有效地避免觸點表面在貯藏和運輸過程中因銹蝕而失去光澤,因為觸點表面的質量狀況對其電氣性能而言極為重要(在成分結構相同的情況下)。第二,對于暴露在空氣中的電接觸部件由于要不斷遭受臟物和塵埃的污染,則必須使用觸點潤滑劑對觸點進行保護。

For electronics, there are two important aspects when contact lubricants should be used. First, in the manufacturing process of parts, the rational use of contact lubricants can effectively avoid luster loss of the contact surfaces due to corrosion in the storage and transportation process, as the quality of the contact surface is very important to its electrical properties (in the same composition and structure). Second, for the electrical contact part which is exposed to air, contact lubricants should be used for protection since it will be polluted by dirt and dust constantly.

觸點潤滑劑普遍應用于高端的電子工業,(如軍工、航空航天、汽車電子等),而隨著民用和工業用電子產品的要求不斷地提高,應用環境也變得復雜和不可預測,所以,觸點潤滑劑的使用也開始逐步被普及。

Contact lubricants are commonly used in high-end electronics industry (such as military, aerospace, automotive and electronics, etc.). With the requirements on civil and industrial electronic products are constantly improved and application environment are becoming complex and unpredictable, the use of contact lubricants also begins to gradually spread.

匯眾電子提供各種性能優越的觸點潤滑劑,主要為高粘性的膏脂類和油劑類,這些產品不但擁有較低而穩定的電阻,適用于高溫或者低溫下連續的工作,適用于多種敏感性塑料(傳統的潤滑劑通常會腐蝕這些材料)。

Wilkon provides a variety of contact lubricants in superior performance, mainly paste and oiling agent in high viscosity. These products have low and stable resistance for continuous working at high or low temperature. They are also suitable for various sensitive plastic (conventional lubricants typically will corrode these materials).

Contact Lubricants觸點潤滑
Contact Cleaner Lubricants觸點清潔潤滑
Other Contact Lubricants其他潤滑劑

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自Wilkon成立以來,我們陸續跟多家實力雄厚的國有,軍工企業,上市企業,民營企業或國際企業達成合作。我們的物料品質穩定,服務高效到位,我們的銷售人員經過嚴格的培訓,具有豐富的應用經驗。這些都保證了Wilkon不斷的獲得更多的客戶的信賴和認可。因此,任何化學材料方面的需求,請隨時聯系我們。
Since Wilkon's  foundation, we have established cooperation with a number of powerful state-owned enterprises, military enterprises, listed companies, private companies or international companies. We provide quality-stable materials and efficient service. Our sales staff has gone through rigorous training and has extensive application experience. These all guarantee that Wilkon constantly gets more customers’ trust and recognition. If there’s any inquiry on chemical materials, please feel free to contact us.
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